Introduction to the 2016 Hisun Forge 400
The 2016 Hisun Forge 400 is a purpose-built utility ATV designed to tackle the toughest tasks in various terrains, making it an ideal choice for farmers, ranchers, and outdoor enthusiasts. Hisun has equipped this model with several updates and notable features for the 2016 model year, ensuring that it stands out as a reliable and versatile workhorse.
With a strong emphasis on durability and performance, the Hisun Forge 400 boasts an impressive set of specifications, including a robust single-cylinder engine, advanced braking system, and user-friendly features. Its rugged construction and reliable engineering make it a standout utility ATV for handling demanding workloads with ease and precision.
Catering to users aged 16 and above, the 2016 Hisun Forge 400 is backed by a reputable manufacturer with a solid warranty, making it a compelling choice for those seeking a dependable and versatile utility ATV for various applications. Whether it’s agricultural work, recreational off-roading, or everyday tasks, the Forge 400 is engineered to deliver consistent performance and reliability.
Model Classification and Key Identifiers
The Hisun Forge 400 is a utility ATV that holds a significant position within the Hisun lineup. Designed for versatile use, it caters to a wide range of outdoor enthusiasts, from farmers and ranchers to hunters and recreational riders. As a part of Hisun’s utility ATV segment, the Forge 400 is tailored to provide reliable performance in various terrains and conditions, making it a valuable addition to the brand’s offerings.
One of the distinctive features of the Hisun Forge 400 is its affordable MSRP of $4,999, making it an attractive option for individuals looking for a capable utility ATV without breaking the bank. Additionally, the Forge 400 is backed by a 12-month warranty, providing added peace of mind to owners. Its Chinese manufacturing roots under the parent company Hisun ensures a robust build and reliable performance, further solidifying its position as a standout model in the Hisun ATV lineup.
Price and Value of the 2016 Hisun Forge 400
The 2016 Hisun Forge 400, with a Manufacturer’s Suggested Retail Price (MSRP) of $4,999, offers exceptional value for a utility ATV. This base price allows access to a range of standard features and specifications that make it a competitive option in its segment. Additionally, Hisun may offer variations or packages for the Forge 400, potentially altering the MSRP based on different configurations or editions.
When compared to similarly priced models in the utility ATV category, the 2016 Hisun Forge 400 stands out for its balance of affordability and performance. Its MSRP provides a compelling entry point for consumers seeking a reliable and capable ATV with the necessary features for various tasks. By evaluating the Forge 400 alongside its competitors, potential buyers can gain a clearer understanding of its value proposition in the market.
| Model | Price |
|---|---|
| 2016 Hisun Forge 400 | $4,999 |
Engine Specifications and Performance
The 2016 Hisun Forge 400 is equipped with a single-cylinder, 4-stroke engine that boasts a liquid cooling system, featuring 2 valves per cylinder with an overhead valve configuration. With a bore of 84.5mm and a stroke of 70mm, the engine has a displacement of 393cc. This configuration results in a compression ratio of 9.3:1, delivering a potent power output for off-road use.
The engine of the Hisun Forge 400 is designed to provide robust performance and durability, making it well-suited for off-road enthusiasts seeking specific power characteristics. The inclusion of a fuel injection system eliminates the need for a carburetor while ensuring reliable power delivery, and the standard kill switch/tether cord enhances safety during challenging off-road maneuvers.
| Specification | Value |
|---|---|
| Engine Type | Single-Cylinder |
| Cylinders | 1 |
| Engine Stroke | 4-Stroke |
| Cooling | Liquid |
| Valves | 2 |
| Valves Per Cylinder | 2 |
| Valve Configuration | OHV |
| Bore (mm/in) | 84.5 / 3.33 |
| Stroke (mm/in) | 70 / 2.76 |
| Displacement (cc/ci) | 393 / 24 |
| Compression Ratio | 9.3:1 |
| Starter | Electric / Pull |
| Fuel Requirements | Regular |
| Fuel Type | Gas |
| Fuel Injector | Yes |
| Carburetor | No |
| Carburetion Type | Fuel Injected |
| Kill Switch / Tether Cord | Standard |
Transmission System of the 2016 Hisun Forge 400
The 2016 Hisun Forge 400 is equipped with a Continuously Variable Transmission (CVT) system, which is a popular choice in modern utility and off-road vehicles. This transmission type operates using a pulley system, providing seamless gear shifts without distinct gear steps. The CVT offers a wide range of gear ratios, allowing the engine to operate at its most efficient RPM for both utility work and off-road adventures, resulting in improved fuel economy and smooth power delivery.
For utility work, the CVT in the Hisun Forge 400 ensures precise and smooth power delivery, making it easier to navigate through various terrains and haul heavy loads. When it comes to off-road adventures, the CVT enables the engine to maintain optimal power, allowing the vehicle to tackle challenging trails and inclines with ease. Additionally, the CVT eliminates the need for manual shifting, providing a hassle-free driving experience for both utility and recreational use.
| Specification | Value |
|---|---|
| Transmission Type | Continuously Variable (CVT) |
| Primary Drive (Front Wheel) | Shaft |
| Primary Drive (Engine / Transmission) | Belt |
| Reverse | Yes |
| Hi / Low Range | No |
Driveline Configuration and 4×4 Capabilities
The Hisun Forge 400 offers a versatile driveline configuration with Selectable 4X2 / 4X4 options, providing the driver with the flexibility to choose the most suitable mode based on the terrain and driving conditions. With a standard Differential Lock, the Forge 400 is equipped to handle challenging off-road terrains with ease, ensuring optimal traction and stability.
The on-demand 4×4 system on the Hisun Forge 400 allows for seamless transition between 2WD and 4WD modes, enhancing its off-road capabilities. With a Rear Solid Axle and no Rear Unlocking Differential, the Forge 400 ensures reliable power delivery to all wheels, enabling it to tackle various terrains with confidence.
| Driveline Brand | On-Demand™ |
|---|---|
| Driveline Type | Selectable 4X2 / 4X4 |
| Number Of Driveline Modes | 2 |
| Rear Unlocking Differential | No |
| Rear Solid Axle | Yes |
| Differential Lock | Standard |
Dimensions and Technical Specifications
| Specification | Value |
|---|---|
| Length (ft) | 6.33 |
| Width (in/mm) | 41.1 / 1043.9 |
| Height (in/mm) | 44.5 / 1130.3 |
| Wheelbase (in/mm) | 49.6 / 1259.8 |
| Ground Clearance (in/mm) | 9.7 / 246.4 |
| Dry Weight (lbs/kg) | 660 / 299.4 |
| Towing Capacity (lbs/kgs) | 1200 / 544.3 |
| Fuel Capacity (gal/l) | 3.9 / 14.8 |
| Engine Displacement to Weight (cc) | 0.6 |
When considering the 2016 Hisun Forge 400, its dimensions and weight play a crucial role in determining its usability and performance in various scenarios. The ATV’s length of 6.33 ft, width of 41.1 in/mm, and height of 44.5 in/mm contribute to its agility and maneuverability, allowing it to navigate through tight spaces and rough terrains with ease. Additionally, with a ground clearance of 9.7 in/mm, the Forge 400 can tackle uneven surfaces and obstacles without getting stuck.
Exterior Design and Visual Appeal
The Hisun Forge 400 boasts a rugged and purposeful exterior design, featuring a robust steel frame that provides the necessary strength and durability for off-road adventures. This ATV is available in a variety of color options, allowing riders to choose a finish that suits their individual style preferences. Additionally, the Hisun Forge 400 incorporates several built-in functional elements such as A-Arm skid plates, CV boot covers, and a front bumper, enhancing both its off-road capability and protection.
These design elements not only contribute to the ATV’s rugged and aggressive appearance but also play a crucial role in ensuring its functionality in challenging terrains. The combination of durable materials, protective elements, and customizable color options makes the Hisun Forge 400 a versatile and visually appealing off-road vehicle that meets the demands of adventure enthusiasts.
Steering Features and Handling Performance
The Hisun Forge 400 is equipped with a manual steering system controlled by handlebars, which significantly influences its handling characteristics in both utility and off-road terrains. The manual steering system provides a direct and responsive connection between the driver and the vehicle’s front wheels, offering precise control over steering inputs. This setup is especially beneficial in off-road environments, where the driver needs to navigate through uneven terrain, tight corners, and challenging obstacles with enhanced maneuverability and agility.
In utility settings, the manual steering system of the Hisun Forge 400 contributes to its versatility by allowing the driver to handle tasks with ease and efficiency. Whether it’s navigating through worksites, hauling loads, or performing various utility tasks, the responsive steering enhances the vehicle’s overall functionality. The direct mechanical connection provided by the manual steering ensures that the driver can precisely maneuver the Forge 400, making it well-suited for a wide range of utility applications.
Suspension System and Ride Comfort
The Hisun Forge 400 is equipped with an advanced suspension system designed to conquer a variety of terrains with ease. The front suspension features an independent double A-arm setup, while the rear suspension utilizes a swing arm configuration. This combination ensures optimal stability and control, even when traversing rugged terrain.
Additionally, the Forge 400’s front suspension offers adjustable fork pre-load, further enhancing its adaptability to different riding conditions. This, coupled with the rear suspension’s adjustable shock/spring pre-load, allows riders to fine-tune the vehicle’s suspension to suit their preferences and the terrain they are navigating.
| Specification | Value |
|---|---|
| Front Suspension Type | Independent Double A-Arm |
| Front Adjustable Fork Pre-Load | Yes |
| Front Adjustable Rebound Damping | No |
| Front Central Suspension Strut | No |
| Steering Damper | No |
| Front Stabilizer Bar | No |
| Rear Suspension Type | Swing Arm |
| Rear Adjustable Shock / Spring Pre-Load | Yes |
| Rear Adjustable Rebound Damping | No |
| Number Rear Shock Absorbers | 1 |
| Rear Suspension Material | Steel |
| Rear Stabilizer Bar | No |
| Air Adjustable | No |
Wheels and Tires for Off-Road Performance
| Specification | Value |
|---|---|
| Composition | Aluminum |
| Tube / Tubeless | Tubed |
| Front Tire Diameter (in) | 25 |
| Rear Tire Diameter (in) | 25 |
| Chromed | No |
| Front Tire Width | 8 |
| Front Wheel Diameter | 12 |
| Rear Tire Width | 10 |
| Rear Wheel Diameter | 12 |
| Front Tire (Full Spec) | 25 X 8-12 |
| Rear Tire (Full Spec) | 25 X 10-12 |
When it comes to off-road performance, the standard wheels and tires on the Hisun Forge 400 are well-suited for the demanding terrain. The Forge 400 comes equipped with aluminum wheels and tubed tires, with a front and rear tire diameter of 25 inches. The non-chromed tires have a front width of 8 inches and a rear width of 10 inches, paired with 12-inch wheels on both the front and rear. The specific tire specifications are 25 X 8-12 for the front tire and 25 X 10-12 for the rear tire, providing ample traction and stability on off-road trails and rugged landscapes.
Braking System and Safety Features
The Hisun Forge 400 is equipped with a robust braking system comprising dual hydraulic disc brakes at the front and rear. This setup ensures efficient and consistent braking performance across diverse operating conditions. The dual hydraulic disc brakes feature advanced technology, providing precise stopping power and improved modulation for enhanced control and safety.
In addition to the hydraulic disc brakes, the Hisun Forge 400 is equipped with standard engine braking, further enhancing the overall braking system. Engine braking provides an additional layer of safety by assisting in controlling speed during descents, ensuring a more stable and secure riding experience for users.
| Front Brake Type | Dual Hydraulic Disc |
|---|---|
| Rear Brake Type | Dual Hydraulic Disc |
| Engine Braking | Standard |
Towing and Cargo Capacity
The 2016 Hisun Forge 400 is designed to handle a variety of utility tasks, and its towing and cargo capacities play a crucial role in supporting these applications. With a towing capacity of 1200 lbs (544.3 kgs) and a hitch type that allows for seamless attachment, this model is well-equipped to tow heavy loads with ease. Moreover, its cargo capacity ensures that ample tools, equipment, and resources can be transported to and from job sites, making it a reliable choice for utility applications.
Additionally, the Hisun Forge 400’s ability to handle rugged terrain and challenging environments further enhances its utility capabilities. The combination of its towing and cargo capacities with its robust build and dependable performance makes it an ideal choice for tasks that require reliability, strength, and versatility. Whether it’s hauling heavy materials, navigating through rough terrains, or transporting essential tools, this model is well-equipped to meet the demands of various utility applications.
| Specification | Value |
|---|---|
| Towing Capacity | 1200 lbs / 544.3 kgs |
| Hitch Type | Standard |
| Cargo Capacity | Ample space for tools, equipment, and resources |
Seating and Comfort Features
The Hisun Forge 400 comes equipped with a one-piece vinyl seat, designed to provide comfort and support during long rides. The seat material is durable and easy to maintain, ensuring longevity and resilience against wear and tear. Despite the absence of adjustable features, the seat’s ergonomic design offers adequate lumbar support and cushioning for the rider.
Furthermore, the seat’s location is optimized for the driver, promoting a balanced and natural riding posture. While the seat is not foldable, it provides a stable and secure seating position, enhancing the overall riding experience. The one-piece design contributes to the Forge 400’s rugged utility, ensuring reliability and practicality for various off-road activities.
Dashboard and Instrumentation
The Hisun Forge 400 is equipped with a comprehensive array of digital instrumentation and display features that significantly enhance the rider’s control and monitoring of the vehicle. The dashboard and instrumentation play a pivotal role in providing the operator with essential information and controls for a seamless riding experience.
- Digital Instrumentation – Standard
- Clock – Standard
- Tachometer – Standard
- Trip Odometer – Standard
- Speedometer – Standard
- Hour Meter – Standard
- Temperature Warning Type – Light
- Fuel Level Warning Type – Gauge
Storage Options and Utility Features
The Hisun Forge 400 is equipped with a range of storage and utility features that significantly enhance its versatility for various tasks. Starting with the racks, the front and rear cargo racks offer a sturdy platform for securing gear, tools, and other essentials. The front rack has a carrying capacity of 50 lbs, while the rear rack can accommodate up to 100 lbs of cargo, providing ample space for transporting items essential for work or recreation. Additionally, the vehicle boasts under-seat storage compartments, further expanding the available storage capacity, making it well-suited for a wide range of applications.
| Specification | Value |
|---|---|
| Front Cargo Rack Capacity | 50 lbs |
| Rear Cargo Rack Capacity | 100 lbs |
Lighting System and Visibility Enhancements
The Hisun Forge 400 is equipped with a comprehensive lighting system designed to enhance visibility and safety, especially during low-light conditions. The headlight mounts, as well as the halogen headlights, come as standard features, providing reliable illumination for night-time riding and low-visibility situations. Additionally, the standard halogen light type ensures consistent and efficient performance.
- Standard headlight mounts
- Standard halogen headlights
- Reliable illumination for night-time riding and low-visibility situations
- Efficient performance with standard halogen light type
Convenience and Additional Features
The Hisun Forge 400 comes equipped with a range of convenience features that enhance the user experience for daily use and utility tasks. These features are designed to provide practical solutions for various needs, making the Forge 400 a versatile and user-friendly vehicle.
- Digital controls for precise adjustments
- USB charging ports for powering electronic devices
- Onboard tool storage for easy access to essential tools
Mounting Options and Custom Attachments
The Hisun Forge 400 comes with a range of mounting options and custom attachments, designed to enhance its utility and versatility. These include winch mounts, headlight mounts, and other accessories that cater to specific tasks and applications, allowing users to adapt the ATV to various off-road challenges and work requirements.
- Standard Winch Mount
- Standard Headlight Mounts
- Standard Halogen Headlights
