Introduction to the 2016 Hisun Forge 500
The 2016 Hisun Forge 500 is a utility all-terrain vehicle designed to meet the demands of outdoor work and recreational activities. With its robust construction and versatile capabilities, this ATV is targeted towards agricultural workers, outdoor enthusiasts, and individuals requiring a reliable off-road vehicle for various utility tasks.
Featuring a rugged design and a host of functional features, the 2016 Hisun Forge 500 stands out as a dependable workhorse in the utility ATV segment. Updates for this model year include enhancements to its braking system, engine braking, and transmission, ensuring improved performance and control in demanding environments.
With a focus on durability and practicality, the 2016 Hisun Forge 500 is engineered to excel in various terrains, making it an ideal choice for users seeking a versatile and reliable utility ATV to tackle a wide range of tasks with ease and confidence.
Model Classification and Key Identifiers
The 2016 Hisun Forge 500 is a Utility ATV designed to handle a wide range of tasks, from agricultural work to recreational activities. It fits into the Hisun lineup as a versatile and affordable option for individuals and businesses seeking a reliable all-terrain vehicle. With an MSRP of $5,999, it provides excellent value for money, making it an attractive choice for those looking for a capable utility ATV. Hisun Dealers offer this model with a 12-month warranty, ensuring customers have peace of mind regarding their purchase.
The 2016 Hisun Forge 500 stands out in the Utility ATV category due to its robust build quality, reliable performance, and a host of features typically found in higher-priced models. Its parent company, Hisun, a prominent manufacturer from China, has designed this ATV to cater to a wide audience, with the manufacturer recommending a minimum age of 16 for riders. The Forge 500’s emphasis on utility and durability, coupled with its competitive pricing, distinguishes it from other ATVs in the same category, making it a compelling choice for those seeking a dependable all-terrain vehicle.
Price and Value of the 2016 Hisun Forge 500
The 2016 Hisun Forge 500 is a Utility ATV designed for both work and play, offering a range of features and capabilities. The Manufacturer’s Suggested Retail Price (MSRP) for the 2016 Hisun Forge 500 is listed at $5,999. It’s important to note that the MSRP may vary based on different configurations or editions, so it’s advisable to check with authorized Hisun Dealers for specific pricing details.
In comparison to other ATVs offering similar features and specifications, the 2016 Hisun Forge 500 presents a compelling value proposition at its price point. When evaluating the value of this ATV, it’s essential to consider its build quality, performance, and the overall ownership experience in relation to similarly priced models. By analyzing these factors, potential buyers can gain a better understanding of the value that the 2016 Hisun Forge 500 delivers within its segment.
| Model | Price |
|---|---|
| 2016 Hisun Forge 500 | $5,999 |
Engine Specifications and Performance
The Hisun Forge 500 is equipped with a single-cylinder, 4-stroke engine featuring liquid cooling and a total of 2 valves. With a bore of 84.5mm (3.33 inches) and a stroke of 84mm (3.31 inches), the engine has a displacement of 471cc (28.7 cubic inches) and a compression ratio of 9.4:1. It boasts both electric and pull starters, fuel injection, and runs on regular gasoline. These specifications contribute significantly to its power delivery, torque output, and overall performance capabilities.
The Forge 500’s single-cylinder design, combined with the fuel injection system, ensures smooth and consistent power delivery across a wide range of off-road conditions. The liquid cooling system helps regulate engine temperatures, enhancing durability and reliability during prolonged use in challenging environments. Additionally, the electric and pull starters provide convenience and reliability, making it easier for users to start the vehicle in any situation, while the regular gasoline fuel type offers practicality and accessibility for off-road adventures.
| Specification | Value |
|---|---|
| Engine Type | Single-Cylinder |
| Cylinders | 1 |
| Engine Stroke | 4-Stroke |
| Cooling | Liquid |
| Valves | 2 |
| Valves Per Cylinder | 2 |
| Valve Configuration | OHV |
| Bore (mm/in) | 84.5 / 3.33 |
| Stroke (mm/in) | 84 / 3.31 |
| Displacement (cc/ci) | 471 / 28.7 |
| Compression Ratio | 9.4:1 |
| Starter | Electric / Pull |
| Fuel Requirements | Regular |
| Fuel Type | Gas |
| Fuel Injector | Yes |
| Carburetor | No |
| Carburetion Type | Fuel Injected |
Transmission System and Advantages
The 2016 Hisun Forge 500 is equipped with a Continuously Variable Transmission (CVT) which provides seamless shifting through an infinite number of effective gear ratios. The CVT system operates on a pulley system, where the diameter of the pulleys changes based on engine speed and load, allowing the Forge 500 to maintain optimal power and torque delivery across a wide range of operating conditions. This transmission type offers several benefits for both utility work and off-road adventures, providing excellent control and responsiveness in challenging terrains.
For utility work, the CVT system ensures smooth and consistent power delivery, allowing the Hisun Forge 500 to handle heavy loads and towing tasks with ease. Additionally, the seamless gear shifts contribute to enhanced fuel efficiency, reducing the overall operational costs for utility-focused applications. In off-road scenarios, the CVT transmission enables precise control over power delivery, enhancing traction and maneuverability, especially in low-speed crawling situations and steep inclines.
| Specification | Value |
|---|---|
| Transmission Type | Continuously Variable (CVT) |
| Primary Drive (Front Wheel) | Shaft |
| Primary Drive (Engine / Transmission) | Belt |
| Reverse | Yes |
| Hi / Low Range | Yes |
Driveline Configuration and 4×4 Capabilities
The Hisun Forge 500 boasts an advanced driveline configuration with On-Demand™ technology, providing selectable 4X2 and 4X4 driveline modes. This versatile system offers two driveline modes, ensuring seamless transitions between 2-wheel drive and 4-wheel drive to accommodate various terrain conditions and driving preferences. Additionally, the Hisun Forge 500 features a standard differential lock, enhancing traction and stability in challenging off-road environments.
The driveline of the Hisun Forge 500 also includes a continuously variable transmission (CVT) and a hi/low range transmission type, providing exceptional control and adaptability across diverse terrains. With a primary drive featuring a shaft for the front wheels and a belt for the engine/transmission connection, the Hisun Forge 500 ensures reliable power distribution and efficient performance, even in demanding off-road scenarios.
| Specification | Value |
|---|---|
| Driveline Brand | On-Demand™ |
| Driveline Type | Selectable 4X2 / 4X4 |
| Number Of Driveline Modes | 2 |
| Rear Unlocking Differential | No |
| Rear Solid Axle | No |
| Differential Lock | Standard |
| Transmission Type | Continuously Variable (CVT) |
| Primary Drive (Front Wheel) | Shaft |
| Primary Drive (Engine / Transmission) | Belt |
| Reverse | Yes |
| Hi / Low Range | Yes |
| Model Type | Utility |
| MSRP | $5,999 |
| Dealers | Hisun Dealers |
| Warranty | 12 |
| Insurance | |
| Generic Type (Primary) | Utility |
| Manufacturer Country | China |
| Manufacturer Recommend Minimum Age | 16 |
| Parent Company | Hisun |
| Display Name | Forge 500 |
| Photo Gallery | Standard |
| Year | 2016 |
| Make | Hisun |
Dimensions and Technical Specifications
| Specification | Value |
|---|---|
| Length (ft) | 6.54 |
| Width (in/mm) | 41.7 / 1059.2 |
| Height (in/mm) | 45.3 / 1150.6 |
| Wheelbase (in/mm) | 48.6 / 1234.4 |
| Ground Clearance (in/mm) | 10 / 254 |
| Dry Weight (lbs/kg) | 725 / 328.9 |
| Towing Capacity (lbs/kgs) | 1200 / 544.3 |
| Fuel Capacity (gal/l) | 4.4 / 16.7 |
| Engine Displacement to Weight (cc) | 0.65 |
| Wheels Composition | Aluminum |
| Tube / Tubeless | Tubed |
| Front Tire Diameter (in) | 25 |
| Rear Tire Diameter (in) | 25 |
| Chromed | No |
| Front Tire Width | 8 |
| Front Wheel Diameter | 12 |
| Rear Tire Width | 10 |
| Rear Wheel Diameter | 12 |
| Front Tire (Full Spec) | AT 25 X 8-12 |
| Rear Tire (Full Spec) | AT 25 X 10-12 |
The 2016 Hisun Forge 500 comes with a length of 6.54 feet, a width of 41.7 inches, a height of 45.3 inches, and a wheelbase of 48.6 inches. With a ground clearance of 10 inches and a dry weight of 725 lbs, this ATV is equipped to handle rugged terrains and challenging off-road conditions. The towing capacity of 1200 lbs and a fuel capacity of 4.4 gallons further enhance its usability for hauling and long-distance travel. The aluminum wheels and tubed tires contribute to the ATV’s durability, while the tire specifications ensure reliable performance on various surfaces.
Exterior Design and Visual Appeal
The 2016 Hisun Forge 500 showcases a robust and purposeful exterior design, incorporating several key elements that contribute to both its functionality and visual appeal. The ATV’s frame, color options, and built-in functional elements are integral to its overall design and performance.
The Hisun Forge 500 features a sturdy steel frame that provides exceptional durability and structural integrity, essential for withstanding rugged terrains and heavy-duty applications. Additionally, the ATV is offered in a range of striking color options, allowing customers to personalize their vehicles while enhancing its visual presence. Furthermore, the inclusion of functional elements such as hand grips, brush guards, and CV boot covers underscores the ATV’s practical design approach.
Steering Features and Handling Performance
The 2016 Hisun Forge 500 comes equipped with a manual steering system controlled by a handlebar. This type of steering system is well-suited for both utility and off-road settings due to its direct and responsive nature. In utility settings, the manual steering system provides precise control, allowing the driver to navigate through tight spaces and maneuver around obstacles with ease. In off-road environments, the manual steering system enhances the overall driving experience by providing a more engaging and hands-on feel, allowing the driver to tackle challenging terrain with confidence.
Suspension System and Ride Comfort
The Hisun Forge 500 is equipped with a sophisticated suspension system designed to tackle various terrains with ease. The front suspension features an independent double A-arm type, providing a robust and responsive setup to handle the rigors of off-road driving. On the other hand, the rear suspension adopts an independent double wishbone design, adding to the vehicle’s stability and capability.
Both the front and rear suspensions of the Hisun Forge 500 are engineered with adjustable shock/spring preload, allowing drivers to fine-tune the vehicle’s ride characteristics based on the terrain and load conditions. While the front suspension offers adjustable fork preload, the rear suspension also provides this feature along with a stabilizer bar for enhanced control and comfort.
| Specification | Value |
|---|---|
| Front Suspension Type | Independent Double A-Arm |
| Front Adjustable Fork Pre-Load | Yes |
| Front Adjustable Rebound Damping | No |
| Front Central Suspension Strut | No |
| Steering Damper | No |
| Front Stabilizer Bar | No |
| Rear Suspension Type | Independent Double Wishbone |
| Rear Adjustable Shock / Spring Pre-Load | Yes |
| Rear Adjustable Rebound Damping | No |
| Number Rear Shock Absorbers | 2 |
| Rear Stabilizer Bar | Yes |
| Air Adjustable | No |
Wheels and Tires for Off-Road Performance
| Specification | Value |
|---|---|
| Composition | Aluminum |
| Tube / Tubeless | Tubed |
| Front Tire Diameter (in) | 25 |
| Rear Tire Diameter (in) | 25 |
| Chromed | No |
| Front Tire Width | 8 |
| Front Wheel Diameter | 12 |
| Rear Tire Width | 10 |
| Rear Wheel Diameter | 12 |
| Front Tire (Full Spec) | AT 25 X 8-12 |
| Rear Tire (Full Spec) | AT 25 X 10-12 |
When it comes to the Hisun Forge 500, the standard wheels and tires are designed for optimal off-road performance. The Hisun Forge 500 comes equipped with aluminum wheels and tubed tires with a front and rear tire diameter of 25 inches, ensuring durability and traction in rough terrains. The front tire width is 8 inches, and the front wheel diameter is 12 inches, while the rear tire width is 10 inches, and the rear wheel diameter is 12 inches. The full tire specifications are AT 25 X 8-12 for the front tire and AT 25 X 10-12 for the rear tire, further enhancing the off-road performance of the Hisun Forge 500.
Braking System and Safety Features
The Hisun Forge 500 features a dual hydraulic disc braking system, with dual hydraulic disc front and rear brakes. This setup provides robust and reliable stopping power, allowing for precise control and predictable deceleration in various riding conditions. The use of hydraulic discs ensures consistent brake performance, reducing the risk of brake fade and maintaining optimal braking efficiency over extended periods of use.
Furthermore, the standard engine braking feature adds an extra layer of safety by assisting in slowing down the vehicle when descending steep slopes or navigating challenging terrains. This not only reduces the reliance on the hydraulic braking system but also minimizes the risk of overheating the brakes, thus enhancing overall safety and control during use.
| Specification | Value |
|---|---|
| Front Brake Type | Dual Hydraulic Disc |
| Rear Brake Type | Dual Hydraulic Disc |
| Engine Braking | Standard |
Towing and Cargo Capacity
The 2016 Hisun Forge 500 is designed to excel in utility applications, boasting impressive towing and cargo capacities. With a towing capacity of 1200 lbs (544.3 kgs), this model provides ample power for hauling equipment, supplies, and materials essential for various tasks. Additionally, the hitch type, featuring a standard differential lock, ensures secure and steady towing, enhancing its suitability for demanding utility applications.
In terms of cargo capacity, the Hisun Forge 500 offers a spacious and versatile cargo bed, enabling users to transport a wide range of items with ease. Whether it’s carrying tools, heavy machinery, or other utility equipment, the Forge 500’s cargo capacity of [insert cargo capacity] allows for efficient and organized transportation, further supporting its utility-focused design.
| Specification | Value |
|---|---|
| Towing Capacity (lbs/kgs) | 1200 / 544.3 |
| Hitch Type | Standard with Differential Lock |
| Cargo Capacity | [insert cargo capacity] |
Seating and Comfort Features
The Hisun Forge 500 is equipped with a one-piece vinyl seat designed to provide optimal comfort for the rider. The seat material, known for its durability and easy maintenance, ensures a comfortable and supportive experience during extended rides over rugged terrains. While the seat is not adjustable, its ergonomic design caters to the needs of the driver, allowing for a well-supported and relaxed seating position throughout the journey. The one-piece seat construction enhances stability and minimizes discomfort, contributing to a more enjoyable riding experience.
In terms of passenger comfort, the Hisun Forge 500 features a single seat located for the driver. While there are no accommodations specifically for passengers, the well-padded and supportive seat design ensures a comfortable ride for the driver, which indirectly enhances the overall riding experience for both the rider and passenger. The one-piece seat, combined with the vehicle’s suspension system, effectively absorbs shocks and vibrations, further elevating the comfort level for all occupants. The thoughtful seat positioning and material selection contribute significantly to the overall comfort and satisfaction of the rider and potential passenger.
Dashboard and Instrumentation
The Hisun Forge 500 is equipped with a comprehensive set of digital instrumentation and display features that greatly enhance the rider’s control and monitoring of the vehicle. The dashboard and instrumentation setup provides the operator with vital information and controls, ensuring a heightened sense of awareness and safety during operation.
- Digital Instrumentation
- Clock
- Tachometer
- Trip Odometer
- Speedometer
- Hour Meter
- Temperature Warning Type
- Fuel Level Warning Type
Storage Options and Utility Features
When it comes to the Hisun Forge 500, its storage and utility features are designed to enhance its versatility for various tasks. The ATV is equipped with a range of storage options, including racks and compartments, each with specific specifications for capacity. These features not only provide ample space for carrying tools and equipment but also contribute to improving the vehicle’s functionality.
The Hisun Forge 500 features a front rack with a capacity of 88 lbs, providing a secure and convenient space for carrying cargo. Additionally, the rear cargo box boasts a generous capacity of 44 lbs, allowing users to transport essential items with ease. These storage options not only improve the ATV’s practicality but also enhance its adaptability for a wide range of tasks, making it a reliable companion for various outdoor activities and work requirements.
| Specification | Value |
|---|---|
| Front Rack Capacity | 88 lbs |
| Rear Cargo Box Capacity | 44 lbs |
Lighting System and Visibility Enhancements
The 2016 Hisun Forge 500 is equipped with a comprehensive lighting system designed to enhance visibility and safety, especially during low-light conditions. The headlight and taillight specifications play a crucial role in ensuring optimal illumination and visibility in various environments and terrains.
- Standard headlight mounts
- Standard halogen headlights
- Standard headlight type: Halogen
- Dual hydraulic disc front and rear brake types with standard engine braking
Convenience Features of the Hisun Forge 500
The Hisun Forge 500 comes equipped with a range of convenience features that enhance the user experience for both daily use and utility tasks. These features are designed to elevate the practicality and ease of operation, catering to the diverse needs of utility vehicle users.
- Digital controls for precise operation
- USB charging ports for electronic devices
- Onboard tool storage for easy access to essential equipment
Mounting Options and Custom Attachments
The Hisun Forge 500 offers a range of mounting options and custom attachments that can significantly expand the vehicle’s functionality. These include essential mounts such as winch mounts, headlight mounts, and plow mounts, as well as custom attachments like cargo carriers and snow plows.
- Winch Mount – Standard
- Headlight Mounts – Standard
- Halogen Headlight (s) – Standard
- Headlight (s) – Standard
- Light Type – Halogen
