10 x Polaris Ranger XP 1000 Problems and how to fix it!

polaris ranger xp 1000 problems

What kind of problems does a Polaris Ranger XP 1000 normally have? In this blog, we’ve outlined all the most important things you should watch for when you’re in the market for a Polaris Ranger XP 1000. In the rest of the article, we’ll discuss every single problem in detail. Furthermore, we’ll tell you how to identify it, fix it and how much it costs to fix. Read on!

Join our free Facebook group and ask your question there. We promise you, you’ll get an answer from one of our team members or group members. Join the group here!

1. Hard Shift

You may experience shifting issues due to problems with the shift cables or drive belt, drive clutch defects, and misalignment of gears. For example, a customer reports,

“I have a 2017 Ranger 1000XP. The shifting mechanism has become hard to operate all of a sudden. I checked the shift cable at the transmission, and the shifter and cable are both smooth. So, I removed the clutch cover and discovered that even at idle rpm, the belt was very tightly aligned to the primary clutch.”

The belt tension is needed to make the EBS work when the primary opens up and releases the sides of the belt. At idle, the clutch shaft rotates inside the bearing while the outside remains fixed, preventing the secondary from spinning and making shifting difficult. If the bearing sticks in any way, the secondary will spin. Alternatively, if the belt comes into contact with one of the primary sheaves, it will behave the same way.

If you can’t figure out what’s causing the problem, you can have it checked by a trained technician or take it to a dealer.

Also read: Polaris UTV Reliability, Check Your Model Here!

2. Fuel Pump Problem

A customer asks,

“My XP 1000 abruptly died, lost power, and coasted to a stop while I was driving down a trail. So, I tried starting it, but all I got was cranking and cranking. I did note that the fuel pump did not turn on every time I turned the key. I looked for sparks and checked and replaced all the fuses. Furthermore, I poured some fuel into the cylinder, turned it on, and it lit up. On the trail, I withdrew the pump and tapped it a few times to see if it would free up. I’m now presuming it’s the gasoline pump or the lines to the pump. How do you test this?”

This is one of the most common problems with all machines. It can manifest as a hard start, backfires, sputters, power loss, and the engine shuts down while driving. The fuel pump typically wears out, resulting in a slump in fuel pressure. It causes sluggish upper RPMs, reduced peak speed, and poor acceleration in your machine. A defective fuel pump can cause engine damage by not giving enough fuel.

Your engine will run lean if it does not receive enough fuel. This generates heat in the combustion chamber, which could cause an explosion. The high temperatures can melt a hole in your piston. Install a fuel pressure gauge at the tank outlet and check the fuel pump pressure with a gadget linked to the tank outlet during routine operation. Replace a faulty fuel pump. OEM Ranger 1000XP replacement fuel pump costs $79.99.

Also read: 5 x Most Common Polaris Fuel Pump Problems!

3. Drive Belt Issues

“I have a 2015 XP 1000 bone stock, and when I originally got it, the factory belt lasted around 400 miles. I tried an EPI belt that lasted 50 miles, then numerous gate belts that lasted about 60 to 100 miles. It’s getting pricey and irritating, so I rip in my belts and warm them up before a ride. I had flat areas in my secondary rollers, so I replaced them, but no luck. I disassembled the main, and everything appears to be in working order. In the woods, I’ve never blown a belt, but I do run 29″ paddles in the dunes. Any advice would be very appreciated.”

Drive belt failures are common problems with utility task vehicles, including the Ranger 1000XP. The majority of the problems are preventable, although some are costly to resolve. Abuse, excessive use, poor riding style, or a lack of maintenance are common causes. Heat is one of the belt’s great adversaries. The tightness or looseness of the belt also affects its performance and lifespan.

If you have frequent belt problems, make sure the clutches are in good shape and avoid hindering or blocking the factory vents. Consider purchasing a heavy-duty belt and fine-tuning the clutches for your specific riding conditions. Check to see that the belt deflection is within the specifications. Replace a worn belt. OEM Ranger XP 1000 replacement drive belt is around $199.99.

4. Clutch Problems

“My XP 1000 began to start jerkily, and at 2,100 miles, I believed it was a worn belt. I found a loose spider nut, and the rollers are shot after the further inspection! That is two of the three. Is this a problem for anyone else? The quality of the clutches does not impress me as a first-time Polaris owner. Not to mention how dusty they become after only a short period. I always blow them out, so I don’t think it’s a maintenance issue?”

Under certain circumstances, the rigs are susceptible to primary clutch failure. It can result in debris and clutch components being released from the clutch housing, posing a risk to people. The second clutch problem you could encounter is an excessive drag, which causes difficult shifting in and out of gear. The failure of the metal bushing of the clutch steel rollers could cause these clutch problems.

One-way bearings can lock up or tighten, resulting in drag and difficult shifting. The rollers in the kit will also fail if you leave your machine idle for an extended period. Polaris Ranger XP 1000 premium clutch kit by Duraclutch costs $1,446.54.

Also read: 5 x Most Common Polaris Clutch Problems!

5. Defective Clutch Component

The manufacturer also discovered that some 15,000 units of the 2020 model year, including the RANGER XP 1000, may have had an improperly constructed clutch component. A faulty clutch component can cause the engine braking system to fail, causing unexpected vehicle motion and posing an accident risk. Polaris recalled them for inspection and for repair.

6. Software Issue

Polaris and CPSC recalled 26,730 Polaris Ranger XP 1000 and General XP 1000 utility vehicles of the 2019-2020 model years. If the key is not turned to the “off” position after the engine stalls, and is re-started in gear, the vehicle may rapidly accelerate, providing a crash hazard. Polaris has blamed the issue on a software problem.

7. Steering Fasteners Defect

Polaris recalled Some 2020 and 2021 RANGER XP 1000 UTVs. They may have improperly torqued upper and lower steering fasteners. They connect the steering shafts to the EPS motor. The fasteners may lock up if the steering shaft fasteners are inadequately torqued, causing a loss of steering control. A crash could occur if you lose steering control.

Also read: 6 x Most Common Polaris Steering Problems!

8. Throttle Defect

Polaris has determined that 104,178 vehicles of the 2020-2021 model year, including RANGER XP 1000, were manufactured with faulty throttle pedals. The pedals can return to the idle position more slowly than usual when the pedal is released. The pedal can also remain in the depressed, posing a crash risk.

9. Fire Hazard

Polaris has recalled 80,000 vehicles of the 2018-2020 model years, Including RANGER XP 1000, due to a fire hazard. The company has determined that the vehicles may experience damage to their fuel line if the drive belt fails or breaks during operation. A fuel leak may occur due to the damaged fuel line and cause a fire.

10. Engine Problems

If you maintain your XP 1000 well, you should have few engine issues. When you experience an engine issue, you can try simple troubleshooting to determine what is wrong.

  1. Take a look at the igniter. After removing it from the cylinder head, replace the spark plug in the boot. Start the engine to see if the spark plug is working. Replace a defective plug. If the coil is malfunctioning, replace it.
  2. Check for water or blockage in the gas tank, fuel, and air filters. Ensure that the gas tank is full.
  3. Inspect the fuel system, paying attention to the tank vent, fuel line, filter, gas valve, and fuel pump. Check for fuel flow by removing the fuel line and starting the engine. Engine issues can result from a broken fuel pump. This post’s part on the gas pump is worth reading.
  4. Perform a leak-down test with a compression tester kit to check for compression loss. A blown piston ring and a leaking or worn-out head gasket are two common causes of compression loss. The Polaris OEM XP 1000 engine head gasket costs $59.99.

Featured image: https://www.polaris-orv.media/


As a child, I used to convert mopeds into dirt bikes. By converting mopeds into dirt bikes, you automatically end up with an ATV or UTV. Nowadays, I use my knowledge and passion for these vehicles to write on this blog.

Recent Posts