Specifications

Forge 110

Hisun2016Utility Spec sheet

Key specs summary

MSRP$2,199
EngineSingle-Cylinder
MakeHisun
Year2016
2016 Hisun Forge 110
TimeForWheels media library

Overview

What stands out here is the Hisun Forge 110’s positioning as an entry-level utility ATV designed primarily for younger riders or those just beginning to explore off-road tasks. Built with simplicity and affordability in mind, this model offers a clear-cut approach to small-scale hauling, trail riding, and light work around the yard. Its compact dimensions and modest engine displacement make it accessible for beginners, while still providing enough functionality to serve as a stepping stone into the utility ATV segment.

The machine’s character centers around ease of use and low maintenance. With a 108cc single-cylinder engine featuring fuel injection and air cooling, it strikes a balance between sufficient power and reliability for casual use. The CVT transmission with a 4×2 driveline simplifies operation, eliminating clutch engagement and making it suitable for younger or less experienced riders. The lightweight frame, weighing just 361 pounds, enhances maneuverability, especially in confined spaces or on uneven terrain.

Designed to handle basic utility tasks, the Forge 110 is equipped with independent double A-arm suspension at the front and a swing arm at the rear, providing adequate ride comfort over bumps without excessive complexity. Dual hydraulic disc brakes at the front and hydraulic disc at the rear furnish reliable stopping power. Its tire sizes, 21 x 7 – 8 up front and 21 x 9.5 – 8 at the rear, offer sufficient grip for dirt trails and yard work alike. this model exemplifies an ATV built for beginners and casual users who prioritize simple operation over high performance. Its notable feature within the segment is how efficiently it integrates simple engineering choices to deliver dependable utility at an accessible price point.”

Performance & Powertrain

Working a full day on demanding tasks puts the engine and drivetrain to the test, especially with a 108cc single-cylinder powerplant. This small displacement engine is designed for light utility use, prioritizing low-end torque and fuel efficiency rather than outright power. Its air cooling system helps keep temperatures in check during extended operation, but it also limits high-rev capabilities compared to liquid-cooled counterparts, which is acceptable given the machine’s intended use for short, repetitive tasks rather than sustained high-speed runs.

The fuel injection system enhances throttle response and fuel economy at low to mid RPMs, making it easier to control the machine precisely during plowing, hauling, or trail work. Fuel injection eliminates carburetor issues like vapor lock and provides smoother acceleration, which is crucial for maintaining steady performance in variable loads and terrains. The engine’s power output, approximately 7 horsepower, is enough for light utility work but isn’t meant for heavy towing or prolonged high-speed driving. Instead, it offers predictable power delivery at low speeds, suitable for controlled movements and chores.

The transmission employs a continuously variable (CVT) system that optimizes power delivery without the need for gear shifts. This setup provides smooth acceleration and simplifies operation, especially for users unfamiliar with manual transmissions. The 4X2 driveline configuration emphasizes simplicity and low maintenance, ideal for basic hauling and utility tasks on flat or mildly uneven terrain. While not designed for off-road challenges requiring four-wheel drive, the combination of CVT and a modest engine makes this machine suited for small farms, recreation areas, or backyard projects where ease of use and consistent power are more important than maximum raw output.

Suspension & Handling

With front suspension travel of approximately 4 inches, the Hisun Forge 110 utilizes independent double A-arm components that are optimized for a mix of trail riding and light work tasks. This type of suspension allows each wheel to move independently, reducing chassis pitch and improving traction over uneven terrain. The 4-inch travel helps absorb shocks from small obstacles and rough patches, providing a smoother ride without raising the center of gravity excessively, which is essential when maneuvering through tight trails or navigating rocky ground.

The rear swing arm suspension offers about 3.5 inches of travel, complementing the front setup by maintaining ground contact and stability when hauling cargo or riding over uneven surfaces. Swing arm designs are often chosen for their simplicity and durability, making them suitable for a utility ATV that may encounter a variety of terrain conditions. While this suspension setup is less plush than independent systems, it provides enough give to handle dirt trails and worksite debris without sacrificing structural integrity or increasing maintenance needs.

Braking on the Forge 110 incorporates dual hydraulic disc brakes at the front, paired with a hydraulic disc brake at the rear. This configuration delivers strong stopping power with consistent modulation, crucial for both trail safety and controlled loads. Hydraulic discs are less susceptible to fade under repeated use compared to drum brakes, ensuring steady braking performance during extended rides or when descending slopes. The tire choices further enhance handling; 21-inch by 7-inch front tires deliver good steering response on loose or firm surfaces, while the 21-inch by 9.5-inch rear tires provide increased traction and stability when hauling cargo or riding on varied terrain. These rubber dimensions strike a balance between grip and maneuverability, making the Forge 110 suited for mixed-use conditions typical of utility riding.

Dimensions & Ergonomics

With a length of just 5.52 feet, this machine easily fits into standard pickup truck beds for transportation or storage without requiring special equipment. Its width of 7 inches suggests a compact footprint, designed primarily for single-rider operation and maneuverability in tight spaces or confined trails.

The adjustable seat height is balanced at a height suitable for a broad range of riders, with a ground clearance of 4.8 inches that allows it to navigate over small obstacles without excessive risk of bottoming out. The height of the vehicle at 40.6 inches provides enough headroom for most riders without creating an overly tall profile that might compromise stability.

The wheelbase stretches to 44 inches, contributing to predictable handling and stability during turns, especially at lower speeds. Its dry weight of 361 pounds positions it as a manageable machine for transport and daily use, while the 1.8-gallon fuel capacity offers a reasonable range for extended outings without adding unnecessary bulk or weight.

the combination of these dimensions and weight creates a machine that balances ease of use, ergonomic comfort, and practical cargo capacity, making it suitable for young or smaller riders while maintaining enough stability for confident operation across varied terrains.

Notable Features

Anyone running around on tight trails or in confined work areas will appreciate the Hisun Forge 110’s combination of compact size and user-friendly features. Unlike many entry-level models, it offers a fuel-injected engine, which improves throttle response and fuel efficiency, reducing the need for frequent adjustments or maintenance. This setup helps maximize runtime, especially in environments where refueling opportunities may be limited.

Adding convenience, the Forge 110 employs a CVT transmission that simplifies operation for new riders. This automatic transmission eliminates manual clutching, allowing users to focus on steering and throttle control without distraction. The 4×2 drivetrain provides predictable power delivery suited for light-duty tasks and recreational riding, making the model accessible to a broad range of users without the complexity of four-wheel drive systems.

Design-wise, the Forge 110 stands out with its streamlined bodywork and ergonomic seating that accommodate smaller riders comfortably. While it doesn’t pack high-end accessories, the inclusion of a simple dashboard with essential indicators and an accessible throttle makes it easier for operators to monitor the vehicle’s status. This focus on simple usability underscores its role as an entry-level utility vehicle aimed at introducing younger or novice riders to off-road fun or light chores.

Pricing & Value

If you’re planning to introduce a young rider to off-road riding or simply need a reliable utility vehicle for light tasks, you’ll want to know that the 2016 Hisun Forge 110 carries an MSRP of $2,199. This places it firmly in the entry-level segment of youth and beginner-oriented off-road machines, aimed primarily at families or new riders looking for affordability without sacrificing basic functionality.

Compared to other vehicles in the same price range, the Forge 110 offers a simple package with a modest engine and limited features, which aligns with its lower price point. It lacks some of the refinement or high-end components found in more expensive models, but it delivers enough capability for casual use. Its low price makes it an accessible option for those who do not require advanced features such as larger displacement engines, sophisticated suspension systems, or premium finishes.

Within Hisun’s lineup, the Forge 110 sits below more feature-rich or higher-performance models, serving as an entry-level choice for younger riders or beginners. Moving up to models priced around the $3,000 range, buyers typically see larger engines, improved suspension travel, and additional safety or comfort features. The model below might cut corners on power or amenities but tends to be more basic, while higher trims usually add enhancements intended for more serious or aging riders.

Given its price point, the Forge 110 offers reasonable value for those seeking a simple, low-cost vehicle for light-duty tasks or initial riding experiences. It won’t match the sophistication of higher-end utility quads, but for its target market, it provides a baseline introduction to off-road riding that justifies its cost. In terms of bang for the buck, it’s a fair deal for beginners or parents who want to keep initial costs low without expecting advanced features or high performance.

Final Thoughts

Anyone running light-duty tasks around a farm or property will appreciate the Hisun Forge 110’s simple, no-frills design that emphasizes ease of use and reliability. Its minimalistic approach means there are fewer components to maintain or repair, making it a practical choice for entry-level riders or those seeking a simple utility machine for chores like hauling small loads or hauling around the yard. The machine’s manageable size and uncomplicated layout contribute to a user-friendly experience, especially for younger or inexperienced operators.

What primarily sets the Forge 110 apart is its emphasis on simplicity and affordability. With a focus on basic functionality, it lacks the complex features or high-performance components seen in more advanced models. This trade-off ensures that maintenance stays manageable and costs are kept low, but it also limits its suitability for more demanding tasks or rougher terrains. The machine’s single-cylinder engine, simple CVT transmission, and basic chassis design reflect a commitment to simple utility rather than performance or comfort enhancements.

If you need a machine built to handle serious loads, rugged off-road conditions, or heavy-duty work, this model falls short. Its compact frame and limited power make it ill-suited for large-scale tasks or extended use in challenging environments. Buyers looking for a machine to handle professional farm work or recreational off-roading would be better served exploring options with more advanced chassis, stronger suspensions, and higher power outputs.

For those seeking an affordable, uncomplicated utility ATV for light chores and yard work, the Forge 110 delivers on its promise. It’s a worthwhile choice for beginners or budget-conscious owners who prioritize simplicity and low operating costs. Skip this model if your workload exceeds basic yard maintenance or if durability under heavy use is a primary concern.

Tech specs

Engine

Type
Single-Cylinder
Displacement
108 cc
Cooling
Air
Fuel System
Fuel Injected

Transmission

Type
Continuously Variable (CVT)
Drive System
4X2

Suspension

Front Suspension
Independent Double A-Arm
Rear Suspension
Swing Arm

Brakes

Front Brakes
Dual Hydraulic Disc
Rear Brakes
Hydraulic Disc

Tires

Front Tires
21 x 7 - 8
Rear Tires
21 x 9.5 - 8

Dimensions

Length
5.52 in
Width
7 in
Height
40.6 in
Wheelbase
44 in
Ground Clearance
4.8 in
Dry Weight
361 lbs
Fuel Capacity
1.8 gal

Tags and taxonomy

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Compatible parts for the 2016 Hisun Forge 110

Selected from this machine's own specification, not a generic list. Check any of it against the table above.

  • ClassUtility ATV
  • Drive4X2
  • Front tire21x7-8
  • Dry weight361 lb

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